Mishimoto Performance Intercooler Kit for 1999-2003 Ford 7.3L Powerstroke

Mishimoto Performance Intercooler Kit for 1999-2003 Ford Super Duty & 2000-2003 Excursion 7.3L Powerstroke. Bar-and-plate core, DuraCore boots, warranty.

Description

The Mishimoto Performance Intercooler Kit (MMINT-F2D-99KSLP) is a complete stock-replacement forced induction upgrade built specifically for the 1999-2003 Ford 7.3L Powerstroke. At its core sits Mishimoto’s proven bar-and-plate intercooler, originally engineered for the 6.0L Powerstroke and now expertly repurposed for 7.3L applications, paired with custom Mishimoto DuraCore silicone boots designed for a precise 7.3L fit.

This forced induction system is engineered to lower air charge temperatures and reduce EGTs so your truck runs cooler and more consistently at any power level. The bar-and-plate core delivers a 32.5% increase in core volume over the stock 7.3L intercooler and measures 3.35 inches thick, 33% thicker than the factory unit, reducing pressure drop while feeding your engine denser, cooler air. Cast aluminum end tanks are strategically shaped for optimal airflow, while mandrel-bent aluminum piping, DuraCore silicone boots, and constant-tension T-bolt clamps round out a durable, leak-resistant induction system that reduces stress on the turbo and helps extend engine life. Whether you’re restoring stock reliability or building a more capable performance induction package, this kit gives the 7.3L Powerstroke an upgrade path beyond the limitations of the factory intercooler.

Vehicle Applications

This is a specific-fit kit for 1999-2003 Ford F-250 Super Duty (XL, XLT, Lariat), 1999-2003 F-350 Super Duty (XL, XLT, Lariat), and 1999-2003 F-450 Super Duty (XL, XLT, Lariat), plus the 2003 F-350 Super Duty King Ranch and 2003 F-450 Super Duty Base. Coverage also extends to the F-550 Super Duty, including XL, XLT, and Lariat trims for 1999-2003 and the Base trim for 2001-2003. On the SUV side, it fits the 2000-2003 Ford Excursion Limited and XLT along with the 2003 Excursion Eddie Bauer.

Features

  • Utilizes Mishimoto’s proven 6.0L Powerstroke intercooler, repurposed for 7.3L applications
  • 3.35-inch bar-and-plate core is 33% thicker than factory and delivers a 32.5% increase in core volume over the stock 7.3L intercooler
  • Reduces turbo stress and extends engine life while improving airflow and lowering intake air temperatures
  • Cast aluminum end tanks strategically designed for optimal airflow
  • Includes hot-side and cold-side intercooler pipes paired with custom 7.3L-specific Mishimoto DuraCore silicone boots
  • Mandrel-bent aluminum piping available in polished or wrinkle-black powder-coated finish
  • Mishimoto Constant-Tension T-bolt clamps provide secure, consistent holding power
  • Custom mounting spacers and additional hardware included for a complete installation
  • Intercooler core available in Sleek Silver or Stealth Black
  • Backed by the Mishimoto Lifetime Warranty

Specifications

  • Core Material: Aluminum
  • Core Construction: Bar-and-Plate
  • Intercooler Type: Air-to-Air
  • End Tank Construction: Cast
  • End Tank Material: Aluminum
  • Core Color: Silver (Black also available)
  • Inlet Diameter: 3.25 in
  • Hot Side Pipe Inside Diameter: 3.25 in
  • Pipe Material: Aluminum
  • Pipe Finish: Powder Coated
  • Pipe Color: Polished (wrinkle-black also available)
  • Coupler Material: Silicone
  • Coupler Color: Black
  • Hose Clamps Included: Yes
  • Overall Length: 38.5 in
  • Overall Height: 25.2 in
  • Overall Width: 7.5 in
  • Fit Type: Specific
  • Grade Type: Performance
  • Kit Includes: (1) Intercooler, (1) Intercooler Pipe Set, (4) Silicone Boots with DuraCore, (7) 3.5-in Constant-Tension T-bolt Clamps, (1) 3.75-in Constant-Tension T-bolt Clamp, Mishimoto Lifetime Warranty
  • Installation Torque: 27 in-lbs (3NM) recommended for T-bolt and constant-tension T-bolt clamps; operating range 18-35 in-lbs (2-4NM); do not exceed 35 in-lbs (4NM)

Frequently Asked Questions

What vehicles does the Mishimoto MMINT-F2D-99KSLP intercooler kit fit?

It is a specific fit for 1999-2003 Ford F-250, F-350, and F-450 Super Duty (XL, XLT, Lariat), the 2003 F-350 King Ranch, the 2003 F-450 Base, 1999-2003 F-550 Super Duty (XL, XLT, Lariat), the 2001-2003 F-550 Base, and 2000-2003 Ford Excursion Limited and XLT, plus the 2003 Excursion Eddie Bauer.

What type of core does this intercooler use?

It uses a bar-and-plate core originally developed for the 6.0L Powerstroke and repurposed for 7.3L applications. The core is 3.35 inches thick, 33% thicker than factory, and provides a 32.5% increase in core volume over the stock 7.3L intercooler.

What is included in the Mishimoto 7.3L Powerstroke intercooler kit?

The kit includes (1) intercooler, (1) intercooler pipe set, (4) silicone boots with DuraCore, (7) 3.5-in constant-tension T-bolt clamps, (1) 3.75-in constant-tension T-bolt clamp, and the Mishimoto Lifetime Warranty.

What color and finish options are available?

The intercooler core is available in Sleek Silver or Stealth Black, and the mandrel-bent aluminum piping is available in polished or wrinkle-black powder-coated finish.

What torque should be used on the T-bolt clamps during installation?

Mishimoto recommends 27 in-lbs (3NM) for all T-bolt and constant-tension T-bolt clamps, which have an operating range of 18-35 in-lbs (2-4NM). Do not exceed the maximum torque rating of 35 in-lbs (4NM).

Does this intercooler kit come with a warranty?

Yes, it is backed by the Mishimoto Lifetime Warranty.

âš  WARNING (California Proposition 65): This product can expose you to chemicals known to the State of California to cause cancer and/or birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Not CARB approved. This item is not legal for sale or use on pollution-controlled motor vehicles in California or states that adopt California emissions standards. Intended for off-road / competition use where permitted by law.