Mishimoto Intercooler Kit for 2003-2007 Ford 6.0L Powerstroke

Mishimoto MMINT-F2D-03KBK performance intercooler kit for 2003-2007 Ford 6.0L Powerstroke trucks improves airflow, lowers air charge temps, and reduces EGTs.

Description

The Mishimoto MMINT-F2D-03KBK is a complete performance intercooler kit engineered specifically for the 2003-2007 Ford 6.0L Powerstroke, built around a bar-and-plate aluminum core that is 33-percent thicker than the factory unit and delivers a 32.5-percent increase in core volume. This Stealth Black finished kit pairs the larger core with mandrel-bent aluminum piping, Mishimoto Silicone Boots featuring DuraCore technology, and Constant-Tension T-Bolt Clamps to move more air with less restriction.

As a forced induction upgrade, this intercooler kit is designed to substantially lower air charge temperatures and reduce EGTs, helping your truck’s induction system work more efficiently at any power level. The 3.0-inch mandrel-bent, polished aluminum pipes eliminate the restrictive bends found in the stock piping, while an air diverter built into the hot-side end tank reduces turbulence and evenly distributes airflow across the core. Together, these performance induction improvements reduce turbo stress and help extend turbo life, giving 6.0L Powerstroke owners a more capable forced induction system to support future power builds.

Vehicle Applications

This Mishimoto intercooler kit is a specific-fit forced induction component built for the 2003-2007 Ford F-250, F-350, F-450, and F-550 Super Duty trucks equipped with the 6.0L Powerstroke, as well as the 2003-2005 Ford Excursion equipped with the 6.0L Powerstroke. Note that this kit will not fit vehicles equipped with dual alternators, and it replaces the factory intercooler inlet pipes, part number C3Z-6K769-AA on 2005-2007 models and 6C3Z-6K769-B on 2003-2004 models.

Features

  • Direct fit for the 2003-2007 Ford 6.0L Powerstroke
  • Includes hot-side and cold-side intercooler pipes and boots
  • 3.35-in bar-and-plate core is 33-percent thicker than factory
  • 3.0-in mandrel-bent aluminum polished pipes eliminate restrictive bends
  • 32.5-percent increase in core volume
  • End tanks strategically designed for optimal airflow
  • Air diverter in hot-side end tank reduces turbulence and evenly distributes airflow across the core
  • Reduces turbo stress and extends life
  • Intercooler available in Sleek Silver and Stealth Black
  • Includes Mishimoto Silicone Boots with DuraCore technology and Mishimoto Constant-Tension T-Bolt Clamps
  • Provides improved airflow and lowers intake air temperatures
  • Backed by the Mishimoto Lifetime Warranty

Specifications

  • Core Material: Aluminum
  • Core Construction: Bar-and-Plate
  • Core Height: 21.54 in
  • Core Length: 25.75 in
  • Core Thickness: 3.35 in
  • Core Color: Black
  • Inlet Diameter: 3.25 in
  • Hot Side Pipe Inside Diameter: 3.25 in
  • Pipe Material: Aluminum
  • Pipe Color: Black
  • Pipe Finish: Powder Coated
  • End Tank Material: Aluminum
  • End Tank Construction: Cast
  • Intercooler Type: Air-to-Air
  • Coupler Material: Silicone
  • Coupler Color: Black
  • Hose Clamps Included: Yes
  • Grade Type: Performance
  • Universal Or Specific Fit: Specific
  • Overall Width: 7.5 in
  • Overall Height: 25.2 in
  • Overall Length: 38.5 in

Frequently Asked Questions

What vehicles does the Mishimoto MMINT-F2D-03KBK intercooler kit fit?

This kit is a specific fit for the 2003-2007 Ford F-250, F-350, F-450, and F-550 Super Duty trucks with the 6.0L Powerstroke, and the 2003-2005 Ford Excursion with the 6.0L Powerstroke.

What does the Mishimoto intercooler kit include?

It includes one Mishimoto Intercooler, two aluminum intercooler pipes, four Silicone Boots with DuraCore Technology, eight Constant-Tension T-Bolt Clamps, two aluminum Mishimoto M Logo Badges, and the Mishimoto Lifetime Warranty.

Will this intercooler kit fit trucks with dual alternators?

No, this kit will not fit vehicles equipped with dual alternators.

What core material and construction does this intercooler use?

It features an aluminum bar-and-plate core with cast aluminum end tanks, measuring 21.54 inches in core height, 25.75 inches in core length, and 3.35 inches in core thickness.

What color options are available for this intercooler?

The intercooler is available in Sleek Silver and Stealth Black; this kit (MMINT-F2D-03KBK) is the Black option.

âš  WARNING (California Proposition 65): This product can expose you to chemicals known to the State of California to cause cancer and/or birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Not CARB approved. This item is not legal for sale or use on pollution-controlled motor vehicles in California or states that adopt California emissions standards. Intended for off-road / competition use where permitted by law.

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